ForkSafe Steel Barriers.
Protect your people and assets with Vanguard’s ForkSafe™
range—engineered impact barriers designed specifically for forklift zones in busy workplaces.
- PAS 13 certified modular steel barrier system
- Reduce risk of damage to your floor with Crumple Zone Technology (CZT)
- Multiple configurations available depending on your application
- 10 year product warranty
ForkSafe Steel Barriers.
Protect your people and assets with Vanguard’s ForkSafe™
range—engineered impact barriers designed specifically for forklift zones in busy workplaces.
- PAS 13 certified modular steel barrier system
- Reduce risk of damage to your floor with Crumple Zone Technology (CZT)
- Multiple configurations available depending on your application
- 10 year product warranty
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What our clients are saying.
Hear what our customers have to say about working with Vanguard to get their safety projects completed.
First class from initial conversation through to post launch. We will definitely be using Vanguard Safety again in the future. The level of care and commitment to us was 10/10.
Andy Maguire
Capital Project Manager, Suntory Oceania
Extremely helpful and able to visualise what we required onsite almost immediately. Vanguard Safety was able to source parts quickly and we were able to complete installation on a non-operational day, which allows us to remain open during normal working hours.
Courtenay Brock-Kareroa
Operations Supervisor, Cleanaway Waste Management
Dealing with Vanguard Safety was a great experience - they offered great advice and explained how the process would flow. The task was completed as requested and on time; quality of work was exceptional and all housekeeping was managed well.
Les Waterman
Regional HSSE Manager, Toll Group
FAQs.
What are ForkSafe Steel Barriers?
ForkSafe is a modular steel impact-barrier system for forklift and MHE zones. It uses Crumple Zone Technology (CZT) to absorb impact and reduce stress on anchors and concrete. The system is PAS 13 impact-tested, available in multiple heights (e.g., 400, 600, 950, 1800, 2200 mm) and includes walkway options with handrail.
Read the full article here.
How much do ForkSafe steel barriers cost?
Typically, you can expect to pay between $120 - $600 per lineal metre. Higher barriers (such as the 180mm and 2200mm high topple barriers) can range between $800 - $2500 per metre)
However, cost depends heavily on your layout and protection level: barrier height, number of rails, handrail, corners/ends, install time, and any floor prep.
As protection increases (e.g., moving from single- to triple-rail), so does price. If you need a specific quote for your project, get in touch with our team and we can help you figure out what you need.
To find out more, see our full cost article here.
How are ForkSafe steel barriers installed?
They’re bolt-down systems. Posts use screw-bolt concrete anchors (four anchors per post), with rails supplied in 1200 mm / 2400 mm and custom lengths. The modular design makes installation straightforward and parts easy to replace later.
Where should I use ForkSafe barriers in a warehouse?
Match the height to the risk: 400 mm for low-level asset/machinery protection; 600 mm for asset protection (add a handrail for walkways); 950 mm for pedestrian walkways beside traffic; 1800–2200 mm “Topple barriers” beside pallet storage to stop product falling into walkways.
Are ForkSafe barriers certified or compliant with any standards?
ForkSafe is impact-tested to PAS 13, a code of practice designed specifically for forklift/MHE barrier performance. (Project-specific regulatory compliance in NZ/AU still depends on your site and application; we can advise case-by-case.)
To find out more about PAS 13, check out our explainer article here.
How much impact can they withstand?
As a reference point, the commonly used 950-A configuration is designed to withstand a 90° impact from a 5-ton machine at 10 km/h. Your required rating should be matched to real traffic and risk on site.
Steel vs flexible barriers — which is better?
Steel gives rigid, robust protection and tight footprints. Where regular impacts are expected, flexible systems can reduce ongoing damage and floor stress. We’ll recommend steel or flexible based on the impact profile and maintenance expectations of your zone.
Check out our full comparison article here.
Can ForkSafe be customised and how fast can it be supplied?
Yes. The system is fully modular; posts are available in multiple heights and rails can be supplied cut to length. The core range is stocked and readily available for delivery within 5 days.
What is the difference between kN (kilonewtons) and kJ (kilojoules)?
kN (kilonewtons) measures force — how much load or push is being applied to a structure at a given moment.
kJ (kilojoules) measures energy — the total impact energy that must be absorbed during an event such as a vehicle strike.
In safety terms, kN relates to load resistance, while kJ relates to impact severity and energy absorption.
